① Introduction
What is Pot Still Wash Still + Spirit Still advantage?
A pot still is a type of distillation apparatus or still used to distil liquors such as whisky or brandy. A pot still is a type of distillation apparatus or still used to distil liquors such as whisky or brandy
3 Wash Still (Pot Still) to produce Whisky,
in copper for the capacity of 3800 Liters each for a first distillation,
and 3 Spirit Still (Pot Still) to produce Whisky, in copper for the capacity of 1400 Liters each.
With all the auxiliaries.
Price in USD Also please,
included the drawings.
Idealised Whisky Distillery Equipment List
Malt Silo (Optional)
Conveyor system for grain transport to the mill
Measurable and adjustable-rate/volume
Grist Mill
Hammer/Roller (2/4)?
>750kg/h if direct feed to mashing device
Explosion proofing
High strength magnetic particle remover
Auger/Conveyor system for transport either directly to mashing device or grist bin
Dust reduction control system
Grist Bin
Sized accordingly to hold one complete load into the mashing device
Grist flow restrictor
Mashing Device
Mash/Lauter Tun
Temperature monitor and controllable: Heating and cooling
Grist hydrator
Self-emptying/Grain scraper (auto/manual?)
High torque agitator/grain bed rake with positive inversion control (Non-compacting) and VFD speed control
Removable false bottom for extensive cleaning
CIP
Recirculation/Vorlauf system
Sparging system (Ability to draw from weak wort tank) Set up for German/Fly sparging
Automated control system (Temperatures, Times, Volumes, Recipes (recirc etc)
Grain chute and spent grains/draff manhole
Under false bottom pressure release system
Gravity Increased Sparging (GIS)/Weak Wort Tank
Capacity = Mash Tun
Temperature control
Cladded/Insulated
Hot Liquor tank (Optional)
Dependant on water supply and filtration/Treatment capabilities
Mash house Working Platform (Optional if Required)
Wort Pump
VSD
Heat Exchanger (To cool wort prior to reaching FV)
Pre-filter to lessen any particles fouling the system
Flowmeter (Accurate monitoring of wort volume)
Yeast Tank (Optional)
Min 5% capacity of FV
CIP
Temperature Control
Yeast Pump (Optional)
Low shear (Diaphragm?)
Fermenters (4-12) (Working capacity of the wash still)
Fitted agitators to stir the lees in required recipes
Cooling jacketed
Insulated (Optional)
Racking port line with valve (For recipes which exclude lees)
CIP
Temperature control system
Hygienic sampling valve
Drain line with valve
Top-mounted glass manhole
Pressure/vacuum release valve
Sanitary level tube
Wash Pump (x2 if not gravity fed)
Wash Charger
Capacity = capacity of the wash still
Heat exchange system to recover heat from pot ale and preheat wash prior to charging
Stilted to allow gravity feed of wash to still (Optional)
Wash Still
Capacity ~2600L working capacity
Heating control
External heat exchange heat source (Optional) or Steam Jacket/Bain Marie
Lantern still head to increase vapour turbulence, copper contact, reflux and catalytic esterification
Dual Sightglass on neck/head
Extended (>4m lyne arm)
Baffled shell and tube condenser
Temperature and flow control
Ability to sample distillate for QC purposes
Anti-collapse apparatus
4500mm manhole (Glassdoor w. Logo optional)
Dephlemator or jacketed neck to allow adjustable reflux control
Automated control system (Temperatures, Times, Volumes, Recipes)
Low-Wines Receiver
⅓ Wash still capacity
Capable of storing high-proof alcohol
Low-Wines Pump (2 x if utilising low-wines uniformity tank)
IECEx electrical standard rating (Explosion-proof)
Low Wines Uniformity Tank (Optional)
10 x capacity of the low-wines tank
Capable of storing high-proof alcohol
Spirit Charger (Optional)
The capacity of Spirit Still
Elevated to allow gravity to feed into the spirit still (Optional)
Capable of storing high-proof alcohol
Spirit Still
Capacity ~1250L working capacity
Heating control
Steam jacket/Bain marie
Lantern still head to increase vapour turbulence, copper contact, reflux and catalytic esterification
Extended (>4m lyne arm)
Baffled shell and tube condenser
Temperature and flow control
Ability to sample distillate for QC purposes
Anti-collapse apparatus
4500mm manhole (Glassdoor w. Logo optional)
Dephlemator or jacketed neck to allow adjustable reflux control
Ability to divert distillate flow to up to 5 receivers
Automated control system (Temperatures, Times, Volumes, Recipes)
Foreshots Receiver (Optional)
Explosion-proof venting
Calibrated measurement ability (L)
Ability to pump to wash charger or portable container
Capable of storing high-proof alcohol
Heads Receiver
Explosion-proof venting
Calibrated measurement ability (L)
Ability to pump to spirit charger/still or portable container
Capable of storing high-proof alcohol
Intermediated Spirit (Hearts) Receiver
Explosion-proof venting
Calibrated measurement ability (L)
Ability to pump to new make tank or portable container
Capable of storing high-proof alcohol
Secondes Receiver (Optional)
Explosion-proof venting
Calibrated measurement ability (L)
Ability to pump to spirit charger/still or portable container
Capable of storing high-proof alcohol
Feints Receiver
Explosion-proof venting
Calibrated measurement ability (L)
Ability to pump to wash/spirit charger or portable container
Capable of storing high-proof alcohol
*Required Pumps for above receivers
New Make Tank
Explosion-proof venting
Calibrated measurement ability (L)
Capable of storing high-proof alcohol
New Make Pump
IECEx rated
Barrel filling System
Mass flowmeter or nationally calibrated scale
No-loss filling system
Vapour recovery
CIP System
Capable of supplying all process equipment
Chilling System (Glycol)
Capable of chilling the capacity of up to 12 fermenters
Glycol tank
Ammonia or other environmentally friendly refrigerants
Cooling Tower
Capable of providing condensers
Auto-dosing of bacteriacide (Legionella)
Boiler
Capable of supplying mash tun, stills and facility process water
Pipework/Hoses
As required
Food grade
Heat tolerant
Ethanol suitable
CIP chemical tolerant
Non-tainting - HDPE or other
Filtered/Treated Water system
RO
UV sterilisation
Charcoal filtration
What’s usage of Pot Still?
Pot stills are used to make many of the world’s great spirit styles, such as single malt scotch, cognac, many rums, and most mezcal, but how does a pot still work? We're breaking down the components
How does pot still influence whiskey?
Single pot still whiskey is a style of Irish whiskey made by a single distillery from a mixed mash of malted and unmalted barley distilled in a pot still. Somewhat similar to single malt whiskey, the style was defined by its inclusion of unmalted raw barley in the mash in addition to malt.
Types of Pot still?
Single pot still or double pot stills as option.
How was it made?
Each pot still consists of an upper and a lower part. While the lower part is designed according to the technical specifics of firing, the shape of the upper part determines the taste and the character of the new make spirit. The lower part of the pot still is basically a big round cauldron with a special bottom.
Company introduction:
Hangzhou Hooloo Industrial Co.,Ltd is the professional manufacturer of distilling equipment and brewing equipment from China, Especialised Most of the employees work in the production and maintenance of copper pot still equipment. With more than 80% products are export to all over the world!
We are one of the large distillation Equipment R & D manufacturers in China. We provide Vodka, Gin, Run, Whisky, Brandy SYSTEM SOLUTIONS. Our company is the leading company of still equipment in China, with the strength of providing vodka, gin, run, whisky, brandy making machines. Specializing in the production of distillation equipment and beer equipment, etc.
② Feature and Advantage
Main Features:
1. Any size available and customization service.
2. Direct factory priceing and loyalble quality assured
3. The material is safe and assured. Food grade stainless steel and copper are used.
4. Operation guide and drawings can be provided.
5. Wide range of uses，can make whiskey, brandy, rum, vodka and other alcohol to meet your needs.
③ production process
- Production: Raw material cutting-rolling-welding-polishing-testing-assembly-testing
④ Specification
Working Volume: 50L - 16000L
⑤ Application
Manufacturing Plant,
Food & Beverage Factory
⑥ Service
Pre-sale service:
1. Free of making offers, craft and technical guidance.
2. We can provide OEM Services.
3. We can also do customization equipment according to customer's needs.
4. Products allow 1year warranty for main parts.
⑦ FAQ
Q: Why choose us?
A:Hangzhou Hooloo Industrial Co.,Ltd is the professional manufacturer of distilling equipment and brewing equipment from China,
more than 80% products are export to all over the world!
Q: Who are we?
A:We are one of the large distillation Equipment R & D manufacturers in China. We provide Vodka, Gin, Run, Whisky, Brandy SYSTEM SOLUTIONS. Our company is the leading company of still equipment in China, with the strength of providing vodka, gin, run, whisky, brandy making machines. Specializing in the production of distillation equipment and beer equipment, etc.
Q: What can you buy from us?
A:Distilling Equipment,Brewing Equipment,Stainless Steel Tanks,CBD Extract,Freeze dryer machine,and our service.